Sunday, 14 June 2026

End of seat, start of suspension

 Well, the seat padding came to an abrupt halt as I've purchased a pad from Lidl. Time will tell whether it's sufficient. Having a foam pad for yesterdays drive showed it helps, but even with thigh support it didn't do my knees any good. I was also far too close to the steering wheel with my legs bent. Hopefully with the Lidl pad I can keep the seat back a bit but save my back side. So no more on that for now.

Back to the rear suspension. I have some awful creaks going on from the rear, and it turns out that once again the suspension has twisted. Again, not a huge amount but it has twisted.


I need to look at the shear pins drilled through the block and the wishbone. Staying with 6mm diameter, I need to figure out the length.

Some quick measurements gives me;

  • 64mm wide spacer block
  • 45mm tall spacer block
  • 19mm thick spacer block
  • 32mm thick including the suspension plates
So that means a 30mm pin might not give the full engagement. Luckily there is an ebay listing for M6 x 32, a 10 pack is £8. I'm not in a hurry for them as I wouldn't be able to do that sort of work in the week.

What I can do is strip things down in preparation for them, although even that is probably best suited to waiting for the parts to arrive. 

I've also given the front bushes a squirt of silicon as they were a bit squeaky. Actually, I should have done PTFE rather than silicon... Ah well, that may be a clean up job to do soon!

Monday, 8 June 2026

More seat work

 Back with the seats, mainly because it's too wet at the moment to drive the car. At the show I looked at a few seats, and took some photos as a guide on what to aim for;



Admittedly I thought I'd taken a few more than just 'two', but then looking at some of the Malvern show review videos I must have missed half the show! So much I don't remember, and it wasn't because the videos were from Sunday. I must remember next year to actually enjoy the show instead of just show off my car.

Anyway, back to seats. From the photos above the angle between seat back and base is actually quite acute, almost closer to 90 degrees than I expected. As a comparison I took my drivers seat out at the weekend;



It's quite clear to see that my seat angle isn't sufficient. 

So the reason I took the seat out was to see whether I could tilt the seat back entirely. In theory it was possible, but to make any appreciable difference I'd have had to raise the front of the seat several inches. This would have put the seat back too far back which would have made it difficult to drive. It would also have made refitting it really difficult because I couldn't have got to the rear bolts. Overall I'm going to leave the seat as is. 

However having the seat out is going to give me an opportunity to make things easier for me. As I was undoing the nuts I found a couple of the bolts were fixed in place. Not intentionally of course, but it really made it easier to undo the nuts under the car. I want to make the bolts captive in some way, so I'm going to add some washers that are bent up and welded to the slider. That way the bolt is still movable but won't rotate as I tighten it. It was something I should have done the first time but never got round to it. It's a small side job and will make things easier to work on. Having said that, if I don't make changes to the seat I may not to remove them very often! 

It's back to seat padding now. I've cut the bottom layer and the first layer, they work together and help my back side. Now it's just leg support, and I think a couple more layers to produce a support will do the job. Although I did have to push the seat forward because with my legs now bent over the support I couldn't quite reach the pedals! One thought I did have was that for the seat I used a wooden back board and stapled the leather to it. I can't do that this time round because if I use a wood base I'm effectively undoing the padding that is on the seat already. I do need a solid base to work off though. I think what I'm going to do is use a play mat option as a reasonably flexible base. It'll be rigid enough to get the leather in the right place, but bendy enough to be comfortable. I think I'll have to glue the leather in place though, staples won't hold. That also means I'll need to make proper corners as I can't rely on tension to make the corners. Fortunately I got a leather sewing kit so I should be able to do something strong enough. Once the foam is glued up and correctly profiled I'll make a paper pattern.